Industrial static eliminator bars also called ionizing bars, anti-static bars, or static neutralizer bars are devices designed to neutralize static electricity on moving webs, sheets, films, and three-dimensional products in industrial settings. These devices work by generating a balanced field of positive and negative ions that neutralize the excess electrical charge on material surfaces, eliminating problems like material sticking, dust attraction, operator shocks, ignition hazards, and equipment malfunctions.
Active ionizing bars use electrical power to generate ions through corona discharge from precision emitter points. They are available in AC and pulsed DC technologies, each optimized for different operating distances, speeds, and environmental conditions. Passive static eliminators such as copper tinsel bars and anti-static brush bars require no power and use sharp conductive points to create corona discharge through the existing static field itself. Rowe Equipment stocks both active and passive industrial static control solutions for immediate shipment.
304 / 316 SS
+ Carbon Steel
20-500+
Mesh Counts
Same-day
Shipping Available
30+ Years
In Polymer Filtration
Medium-range AC ionizing bars with resistively coupled stay-sharp stainless steel emitters. Effective up to 7 inches from target surfaces at production speeds of 2,000+ ft/min. Available in 2–156 inch lengths in 1-inch increments. Air Bar option extends effective range up to 8 feet with combined blow-off capability.
Highest-performance industrial static bars with Adaptive Intelligence 2 automatic and 3 manual settings for precision control. Features remote/local power monitoring, built-in ‘Clean Me’ alert, shockless design, and durable tungsten emitters. 24VDC operation. Models: XIFOS33 (up to 60″), Model 20 (6–30″), Model 12F (up to 4,500 ft/min at 1.5–6″).
Industrial static neutralization in a compact unit with built-in electronics and integrated high-voltage power supply only requires low-voltage 24VDC input. Shockless tungsten emitters for extended service life. Built-in remote monitoring included. Available in high-speed, long-range, compact, and ultra-compact versions for confined industrial spaces.
Projects a powerful ionization field from distances up to 36 inches ideal for applications where close-range installation is not feasible. Features adjustable voltage, frequency, and polarity via the 3750 Controller for precise tuning. Low-profile bars available in 10–110 inch lengths in 10-inch increments. Single-point version for confined areas.
Combines proven copper tinsel static control with rigid bar mounting convenience. Replaceable tinsel insert in a lightweight anodized aluminum holder. Self-energizing no power required. Will not spark, making it safe for hazardous environments. Available in 6–96 inch lengths in 1-inch increments. Lowest total cost of ownership for many applications.
Conductive nylon fiber brush bars in anodized aluminum holders for passive static elimination across a wide range of industrial machines. Self-energizing no electrical power required. Approved for use in hazardous industrial environments. Available in 6–60 inch lengths in 6-inch increments. Ideal where active ionization is impractical.
How to Select the Right Industrial Static Eliminator Bar
Determine Operating Distance
Measure how far the bar will sit from the target surface: Short Range (1–6″), Medium Range (6–20″), Long Range (20–36″+). This is the single most important factor in selecting the correct technology.
Match Bar to Production Speed
Higher speeds require faster ion generation. Ion-Edge handles 2,000+ ft/min, NEOS Model 12F reaches 4,500 ft/min, and Model 3024-F handles 3,280 ft/min. Confirm your line speed before specifying.
Assess Static Charge Level
Use a static meter to measure existing charge levels on your material. High static levels require more powerful active ionization. Moderate charge on slow lines is often manageable with passive copper tinsel or brush bars.
Select Bar Length
The bar must cover the full width of the material being processed, typically extending 1–2 inches beyond each edge for complete neutralization. Bars are available from 2 to 156 inches in 1-inch increments.
Confirm Power Availability
Choose between 120V AC (Ion-Edge), 24VDC with built-in electronics (NEOS/3024 series), or passive (no power required) solutions. Passive options are best for hazardous zones or remote installation points with no available power.
Consider Your Environment
Standard industrial, cleanroom, food-grade, and hazardous/explosive environments each require different certified solutions. The copper tinsel and nylon fiber passive bars are safe for all classified zones.
Plastics Processing & Extrusion
Flexible Packaging Manufacturing
Printing & Converting
Paper & Paperboard
Textile Manufacturing
Electronics Assembly & Manufacturing
Pharmaceutical & Medical Device
Food & Beverage Processing
Automotive Manufacturing
General Industrial Manufacturing
Industrial Web Handling & Converting slitters, laminators, rewinders, unwinders
Film Line Static Control blown film, cast film, stretch film production
Sheet-Fed Operations printing presses, die cutters, folders, and collator
Bag Making Equipment wicketing, sealing, and stacking lines
Form-Fill-Seal Packaging vertical and horizontal FFS machine film handling
Label Application Lines pressure-sensitive labeling for accurate application
Dust & Contamination Prevention combined static elimination and blow-off
Operator Safety eliminating electrostatic shock hazards at workstations
Hazardous Environment Static Control ATEX/IECEx certified & passive solutions
Industrial Quality Improvement reducing rejects caused by dust and sticking
Static electricity is generated when non-conductive materials plastics, paper, textiles, and films contact and separate from rollers, guides, or other surfaces through triboelectric charging. The faster the production speed and the lower the ambient humidity, the more static accumulates. Modern high-speed production lines can generate significant charge that causes sticking, dust attraction, operator shocks, and quality defects.
AC bars alternate between positive and negative ion output at 50/60 Hz effective for medium-range industrial use up to 7 inches. Pulsed DC bars alternate at adjustable frequencies and can project ionization up to 36 inches from the target surface. DC bars offer superior performance at high speeds and extended distances, plus the ability to tune frequency and polarity to your exact process requirements. Compact 24VDC bars integrate all electronics internally for simplified installation.
Passive eliminators (copper tinsel bars, nylon fiber brushes) are the right choice when static charge is moderate, the bar can be positioned within 1–2 inches of the material, no power is available at the installation point, or the environment is classified as hazardous. Active ionizing bars are required when high static levels exist, bars must operate at greater distances, high production speeds are involved, or process monitoring and precise control are needed.
The bar should cover the full width of the material being processed, typically extending 1–2 inches beyond each edge for complete static neutralization. For very wide industrial webs, multiple bars can be installed end-to-end. Rowe Equipment offers static eliminator bars in lengths from 2 to 156 inches in 1-inch increments, with custom lengths available for non-standard industrial requirements.
Maintenance requirements depend on emitter type and industrial environment. Tungsten emitters (NEOS and 3024 series) provide extended service life with minimal maintenance. Stainless steel emitters (Ion-Edge) are durable and low-cost to replace. Copper tinsel is field-replaceable in minutes. The NEOS series ‘Clean Me’ alert notifies operators when emitter cleaning is needed to maintain optimal ionization performance. Follow manufacturer-recommended inspection intervals for best results.
Yes. Passive static eliminators copper tinsel bars, nylon fiber brush bars, and FlexCord — are inherently safe for hazardous industrial environments because they generate no sparks and require no electrical power. For active ionization in classified explosive atmospheres, ATEX/IECEx certified equipment is available. Contact Rowe Equipment to identify the correct solution for your specific hazardous area classification.
Answer a few questions about your application and get an instant bar type recommendation with model numbers
Enter your target distance and line speed to identify which bar series will deliver effective ionization for your process.
Input your web or sheet width to determine the correct bar length for complete static coverage including edge overlap.
Compare AC, DC, and passive options side-by-side based on your static level, distance, speed, and environment.
Describe your static problem sticking, dust attraction, operator shock, misfeed and get targeted recommendations.
Confirm available power at your installation point to find the correct voltage and power supply configuration.
Specify bar type, length, quantity, and mounting requirements to generate an instant quote request for our team.
Input your zone classification (ATEX/NEC) to identify which static eliminator products are rated safe for your facility.
